281-741-7098 main@lonestarcontrols.net 11642 Telge Road, Cypress, Texas 77429 USA
Est. 2001
Capabilities

Engineering Capabilities

The core competencies behind every Lone Star Controls project — from network architecture and SCADA to high-availability control and panel design.

Core Capabilities

What we engineer

Select any capability to learn more. Every solution is built to the highest level of industry standards.

Communications & Network Design

We architect robust industrial networks — switch and firewall configuration, redundant topologies, and network segmentation that keep control traffic reliable and secure across the entire plant.

SCADA (All Configurations)

From a single operator workstation to plant-wide, redundant architectures, we design, configure, and deploy supervisory control and data acquisition systems tailored to how your operation actually runs.

PLC / HMI Development & Programming

Application development and programming across most major PLC and HMI platforms, with clean, well-documented, and standardized logic your team can confidently maintain.

High-Availability Control Systems

Redundant controllers, networks, and power engineered for continuous operation, with automatic failover that keeps critical processes running when it matters most.

Panel Design (Mechanical & Electrical)

Complete mechanical and electrical panel design — layouts, schematics, and bills of material engineered to the highest industry standards. We also fabricate them in our in-house panel shop. See our Panel Shop →

Computer Aided Drafted (CAD)

Electrical schematics, loop diagrams, wiring diagrams, cause & effect charts, and panel layouts produced with decades of hands-on CAD experience.

Gas turbine rotor assembly
Turbine & Power Generation

Gas turbine and balance-of-plant controls

Our team has deep experience across gas turbine controls and balance-of-plant integration, supporting the electrical utility and turbine-generator industries with reliable, high-availability systems.

We work with most PLC and HMI platforms and specialize in PLC-based control systems, DCS systems, dedicated HMI panels, PC-based HMI software development, and advanced communication protocol implementation. For turbine packages, we supply and integrate the GE Mark VIe control system.

Explore Our Services
Industry Segments

Where we work

Decades of solutions across a diverse group of industries.

Gas Turbine Controls

Control, protection, sequencing, and monitoring for gas turbine packages — including supply and integration of the GE Mark VIe platform for new units and legacy migrations.

Balance of Plant Controls / Integration

Integration of the auxiliary systems surrounding the turbine — fuel, lube oil, cooling, and electrical balance-of-plant — into one cohesive, well-coordinated control system.

Pipeline Automation / Leak Detection

Automation, measurement, and leak-detection systems that keep pipeline operations safe, compliant, and visible in real time.

SCADA and OPC

Supervisory control, data historians, and OPC connectivity that link field devices to operations and enterprise systems.

Reciprocating Compressor Controls

Control and protection systems for reciprocating compressor packages used in gas compression and processing.

Gas Processing / Fuel Monitoring

Process control and fuel monitoring for gas processing facilities, delivering accurate measurement and dependable operation.

Precision turbine blade detail
Platforms & Standards

Built to the highest industry standards

Having built solutions across a diverse group of industries, we bring a wealth of knowledge and expertise that lets us deliver superior automation solutions. We pair that experience with rigorous in-house testing to ensure every system performs before it reaches your site.

  • Authorized GE Vernova Systems Integrator
  • AVEVA & Emerson MAS System Integrator
  • OT cybersecurity with XONA Systems, Cisco & EmberOT
  • Modbus, OPC, and advanced industrial protocols

Let's engineer your next control system together.

From gas turbine controls to plant-wide SCADA, our team delivers solutions built to the highest industry standards.

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